Hot Tapping Machines
Hot Tapping Machines to Secure Under-Pressure Drilling and Live Pipeline Connections
High-accuracy Hot Tapping Machines for Gas, Water, and Utility Pipelines
Hot tapping (also live tapping, cold tapping, or under-pressure drilling) is a method of installing a branch connection to an existing pipeline without shutting down the pipeline. It does not require draining of wet systems or purging of gas lines, and it is a safe, efficient, and leak-free installation.
Our Hot Tapping Machines are portable, under-pressure drilling machines powered by either hydraulic or pneumatic drives. These machines allow new connections to be made on active pipelines without interrupting their operation, making them essential for transmission pipelines in industries such as oil and gas, water, sewage, and chemical processing.
Being one of the reliable hot tapping machine manufacturers, PTS not only provides equipment but also acts as a hot tapping subcontractor to its clients. We collaborate with commercial gas and mechanical engineering firms and provide full solutions that entail:
- We have a full range of hot tapping machines for sale and rent
- Assistance in choosing the appropriate equipment to use in your pipeline conditions
- Proven machines and accessories that fit the various project requirements
Our client-centric philosophy means that regardless of whether you are undertaking a utility infrastructure expansion project or conducting emergency tapping work, you can access hot tapping equipment that is efficient, safe, and without any downtime.
PTS 6 & 8 Series
The PTS 6 & 8 Series machines can be operated with either an air motor or manually. Standard Packing Operating Pressure: 1480 PSI @ 100°F
| Models | PTS 6-18 | PTS 6-24 | PTS 6-28 | PTS 6-30 | PTS 8-40 |
|---|---|---|---|---|---|
| Tapping Range | ½ Inch - 4 Inch | ½ Inch - 4 Inch | ½ Inch - 4 Inch | ½ Inch - 4 Inch | 2 Inch - 8 Inch |
| Boring Bar Travel Length | 18 Inch | 24 Inch | 28 Inch | 30 Inch | 40 Inch |
PTS 12 – 42, PTS 17 – 66 & PTS 24 – 72
These models feature a hydraulic motor drive and are designed for under-pressure drilling. Standard Packing Operating Pressure: 1480 PSI @ 100°F
| Models | PTS 12-42 | PTS 17-66 | PTS 24-72 |
|---|---|---|---|
| Tapping Range | 3 Inch - 12 Inch | 3 Inch - 18 Inch | 6 Inch - 24 Inch |
| Boring Bar Travel Length | 42 Inch | 66 Inch | 72 Inch |
PTS 36 – 80, PTS 36 – 108 & PTS 42 – 120
Hydraulic machines with sharp accuracy. Perfect for tapping live pipelines. Often rented by trusted contractors. For short-term work, hot tap machine rental options are available. Standard Pressure: 1480 PSI @ 100°F Note: Dual motor option available.
| Models | PTS 36-80 | PTS 36-108 | PTS 42-120 |
|---|---|---|---|
| Tapping Range | 12 Inch - 36 Inch | 12 Inch - 36 Inch | 12 Inch - 42 Inch |
| Boring Bar Travel Length | 80 Inch | 108 Inch | 120 Inch |
PTS 48 – 100, PTS 48 – 130 & PTS 48 – 150
The PTS 48 Series machines feature hydraulic motor drives and are designed for demanding under-pressure drilling applications. Standard Packing Operating Pressure: 1480 PSI @ 100°F Note: The 48 Series machines are available in single or dual motor drive options.
| Models | PTS 48-100 | PTS 48-130 | PTS 48-150 |
|---|---|---|---|
| Tapping Range | 20 Inch - 48 Inch | 20 Inch - 48 Inch | 20 Inch - 48 Inch |
| Boring Bar Travel Length | 100 Inch | 130 Inch | 150 Inch |
PTS 96 – 120, PTS 96 – 150 & PTS 96 – 180
These models come with hydraulic motor drives for enhanced power and performance in under-pressure drilling. Standard Packing Operating Pressure: 1480 PSI @ 100°F Note: The 96 Series machines are available in single or dual motor drive options.
| Models | PTS 96-120 | PTS 96-150 | PTS 96-180 |
|---|---|---|---|
| Tapping Range | 24 Inch - 96 Inch | 24 Inch - 96 Inch | 24 Inch - 96 Inch |
| Boring Bar Travel Length | 120 Inch | 150 Inch | 180 Inch |
Pressure Balancing Hot Tapping Machines
PTS produces pressure-balancing machines that contain a pressure-balancing system, which has compensation cylinders that help in balancing high-pressure pipelines. This kind of system reduces stress on the internal components, therefore extending the life of the tapping machine. These pressure-balanced machines are specialized in high-pressure Hot tapping work. They may be run to a pressure of 2175 psi (150 bar).
| Tapping Range | 3 Inch - 42 Inch |
| Power Source for Drive | Hydraulic |
| Model No. | Tapping Range | Boring Bar Travel Length | Cutter Housing Mounting Size | Recommended HPU |
|---|---|---|---|---|
| PTS-17-66 PB | 3 Inch - 18 Inch | 66 Inch | ANSI 4 Inch 600 / 900# RTJ | PTS-HPU-2-27-300 |
| PTS-24-72 PB | 6 Inch - 24 Inch | 72 Inch | ANSI 4 Inch 600 / 900# RTJ | PTS-HPU-2-27-300 |
| PTS-36-80 PB | 12 Inch - 36 Inch | 80 Inch | ANSI 6 Inch 600 / 900# RTJ | PTS-HPU-3-27-400 |
| PTS-36-108 PB | 12 Inch - 36 Inch | 108 Inch | ANSI 6 Inch 600 / 900# RTJ | PTS-HPU-3-27-400 |
| PTS-42-120 PB | 12 Inch - 42 Inch | 120 Inch | ANSI 6 Inch 600 / 900# RTJ | PTS-HPU-3-27-400 |
Tribar Hot Tapping Machines
Tribar machines are compact in size and portable types that are used in low-pressure and temperature lines. Due to their lightweight and mobility, they are more suitable for space-constrained areas like malls and data centers.
| Model No. | Tapping Range | Boring Bar Travel Length |
|---|---|---|
| PTS-312 TBM | 3 Inch - 12 Inch | 30 Inch |
| PTS-616 TBM | 6 Inch - 16 Inch | 40 Inch |
| PTS-312 TBMG | 3 Inch - 12 Inch | 30 Inch |
| PTS-616 TBMG | 6 Inch - 16 Inch | 40 Inch |
Worm Gear Driven Hot Tapping Machines
PTS is the first company in India to manufacture and supply an air-driven system to an indian government undertaking unit. These machines are compact, lightweight, and efficient, and can be operated at 6-7 bar air pressure.
Air Driven Hot Tapping Machines
| Model No. | Tapping Range | Boring Bar Travel Length | Cutter Housing Mounting Size | Air Consumption |
|---|---|---|---|---|
| PTS-208 A | 2 Inch - 8 Inch | 30 Inch | ANSI 2 1/2 Inch 600# RTJ | 6-7 Bar @ 90 CFM |
| PTS-312 A | 3 Inch - 12 Inch | 42 Inch | ANSI 4 Inch 600# RTJ | 6-7 Bar @ 90 CFM |
| PTS-316 A | 3 Inch - 16 Inch | 66 Inch | ANSI 4 Inch 600# RTJ | 6-7 Bar @ 90 CFM |
Hydraulic Driven Hot Tapping Machines
| Model No. | Tapping Range | Boring Bar Travel Length | Cutter Housing Mounting Size | Recommended HPU |
|---|---|---|---|---|
| PTS-208 H | 2 Inch - 8 Inch | 30 Inch | ANSI 2 1/2 Inch 600# RTJ | PTS-HPU-2-21-200 |
| PTS-312 H | 3 Inch - 12 Inch | 42 Inch | ANSI 4 Inch 600# RTJ | PTS-HPU-2-21-200 |
| PTS-316 H | 3 Inch - 16 Inch | 66 Inch | ANSI 4 Inch 600# RTJ | PTS-HPU-2-21-200 |
| PTS-624 H | 6 Inch - 24 Inch | 72 Inch | ANSI 4 Inch 600# RTJ | PTS-HPU-2-21-200 |
| PTS-1236 H | 12 Inch - 36 Inch | 80 Inch | ANSI 6 Inch 600# RTJ | PTS-HPU-3-27-400 |
| PTS-1236 HXL | 12 Inch - 36 Inch | 108 Inch | ANSI 6 Inch 600# RTJ | PTS-HPU-3-27-400 |
| PTS-1242 H | 12 Inch - 42 Inch | 120 Inch | ANSI 6 Inch 600# RTJ | PTS-HPU-3-27-400 |
| PTS-2048 H | 20 Inch - 48 Inch | 100 Inch | ANSI 8 Inch 600# RTJ | PTS-HPU-4-70-450 |
| PTS-2048 HXL | 20 Inch - 48 Inch | 130 Inch | ANSI 8 Inch 600# RTJ | PTS-HPU-4-70-450 |
| PTS-2048 HXXL | 20 Inch - 48 Inch | 150 Inch | ANSI 8 Inch 600# RTJ | PTS-HPU-4-70-450 |
| PTS-2460 H | 24 Inch - 60 Inch | 150 Inch | ANSI 8 Inch 600# RTJ | PTS-HPU-4-70-450 |
Frequently Asked Questions
How safe are the PTS hot tapping machines for live hot tapping operation?
Hot tapping machine suppliers such as PTS adhere to stringent industry requirements during the design of their equipment for high- and low-pressure applications. All machines are tested, and they are not used on a live pipeline. Moreover, every operator should be well-trained and certified to guarantee the safety of operations.
Do PTS hot tapping machines work for a variety of pipe materials?
Yes, the PTS hot tapping machines are designed to operate on different types of pipe material like carbon steel, stainless steel, ductile iron, GRP, concrete, etc.
What makes PTS’s pressure-balancing hot-tapping machines different from the standard hot tapping machines?
Pressure balancing units involve compensation cylinders for equalising internal and external pressures in drilling. The Major difference is that a Pressure balancing machine is used for Hot Tapping operations having an operating pressure above 100 Bar than a regular Hot Tapping Machine.
What types of pipe sizes and pressure ratings are supported by PTS hot tapping machines?
PTS hot tapping machines are designed to handle a wide range of pipe diameters and pressure classes, Tapping Range of ½” to 96”
What kind of support or maintenance services does PTS offer for long-term equipment reliability?
PTS provides structured after-sales service support, which includes onsite commissioning, spare part kits, servicing schedules, and technical training. This ensures optimal performance and longevity of these machines across projects. And if you’re using a hot tapping machine for pipeline modification, we offer both short-term and long-term solutions, including hot tapping and line stopping services.